China high quality Galvanized Welded DIN5685A No Burr Round Link Chain

Product Description

Product Description

Round Link Chain
Category: round link chain, round steel link chain, round link mining chain, DIN 22252 mining chain, mining conveyor chain, flight bar chain system
Application: Armored Face Conveyors (AFC), Beam Stage Loaders (BSL), road header machines, coal plows, etc.

Product Parameters

Table 1: short link (SL) fishing chain dimensions and mechanical properties

chain size inner width (b1) min, breaking force (kN) weight
d x t (mm) min. (mm) G50 G60 G80 (~kg/m)
16 x 48 22.4 201 253 322 5.7
19 x 57 27 284 357 454 8.1
20 x 60 27 314 396 503 9
22 x 66 28.6 380 479 608 10.9
26 x 78 32.5 531 669 849 15.2

Table 2: medium link (ML) fishing chain dimensions and mechanical properties

chain size inner width (b1) min, breaking force (kN) weight
d x t (mm) min. (mm) G50 G60 G80 (~kg/m)
16 x 64 24 201 253 322 5.1
18 x 64 21 254 321 407 6.6
19 x 76 28.5 284 357 454 7.1
22 x 88 31 380 479 608 11.6
24 x 86 28 452 570 724 12.4
26 x 91 35 531 669 849 14.4
30 x 108 37.5 707 891 1131 19

Table 3: long link (LL) fishing chain dimensions and mechanical properties

chain size inner width (b1) min, breaking force (kN) weight
d x t (mm) min. (mm) G50 G60 G80 (~kg/m)
16 x 100 26 201 253 322 4.3
19 x 100 27 284 357 503 6.5
22 x 120 36 380 479 608 8.9
26 x 140 41 531 669 849 12.9

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Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Iron
Surface Treatment: as Requirements
Samples:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

welded chain

How do welded chains perform in continuous operation and frequent starts/stops?

Welded chains are designed to perform reliably in continuous operation and frequent starts/stops, making them suitable for various industrial applications with demanding operational requirements. Here’s how welded chains handle such conditions:

  • High Durability: Welded chains are typically made from durable materials like carbon steel or alloy steel, allowing them to withstand continuous operation and frequent stops without experiencing premature wear or failure.
  • Smooth Operation: Well-manufactured welded chains offer smooth and consistent movement, reducing jolts and stress during starts and stops, which helps prevent sudden impacts on the chain and other connected components.
  • Proper Lubrication: Regular lubrication of the welded chain’s moving parts reduces friction and wear, ensuring smooth operation even during continuous use and frequent starts/stops.
  • Heat Treatment: Some welded chains may undergo heat treatment processes to enhance their hardness and wear resistance, further improving their ability to handle continuous operation and frequent stops.
  • Load Distribution: Welded chains distribute loads evenly across their links, minimizing stress concentrations and improving their fatigue resistance, which is essential for continuous and repetitive operation.
  • Quality Manufacturing: Properly manufactured welded chains undergo stringent quality control measures to ensure their reliability and performance under challenging operational conditions.
  • Regular Inspection and Maintenance: Periodic inspection and maintenance are vital to detect any signs of wear, deformation, or damage that may occur during continuous use and frequent starts/stops. Timely maintenance can extend the chain’s service life and prevent unexpected failures.
  • Compatibility with Machinery: Welded chains are designed to work seamlessly with various types of machinery and equipment, making them suitable for continuous operation and frequent starts/stops in industrial settings.

Considering these factors, welded chains demonstrate excellent performance in continuous operation and frequent starts/stops, making them a reliable choice for material handling, conveyor systems, and other applications that require continuous and repetitive movement of loads.

welded chain

How do welded chains handle wear and tear in continuous operation?

Welded chains are designed to withstand wear and tear in continuous operation, making them reliable for various industrial applications. Here’s how they handle continuous operation:

  • Material Selection: Welded chains are made from high-quality materials, such as carbon steel, alloy steel, or stainless steel, depending on the specific application. The chosen material’s properties contribute to the chain’s ability to resist wear and fatigue.
  • Surface Treatment: Some welded chains receive surface treatments like heat treatment or coating to improve their hardness, strength, and wear resistance, making them better equipped to handle continuous operation.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Regular and appropriate lubrication ensures smooth movement, lessens wear, and prolongs the chain’s life.
  • Chain Design: Welded chains are engineered with precision to minimize stress concentrations and distribute loads evenly. A well-designed chain can handle higher loads and endure continuous operation more effectively.
  • Inspections and Maintenance: Regular inspections and maintenance routines are vital to detect any signs of wear and tear early on. Addressing issues promptly can prevent further damage and extend the life of the chain.
  • Load Capacity: Ensuring that the welded chain operates within its rated load capacity is crucial for avoiding premature wear and breakdowns during continuous operation.
  • Operating Conditions: Understanding the operating conditions, such as temperature, speed, and environmental factors, allows for selecting the appropriate chain and implementing measures to reduce wear and tear.
  • Replacement: Despite proper maintenance, welded chains will eventually wear out over time. Regularly replacing worn-out chains is essential to prevent unexpected failures and maintain the efficiency of the material handling system.

In conclusion, welded chains are designed and maintained to handle wear and tear effectively during continuous operation. Proper material selection, lubrication, maintenance, and operating within the chain’s capacity contribute to its longevity and reliable performance in industrial settings.

welded chain

Advantages of Using a Welded Chain in Material Handling and Conveyors

Welded chains offer several advantages that make them well-suited for material handling and conveyor applications. Here are some of the key benefits:

1. High Strength: Welded chains are constructed using welded links, which results in a strong and durable chain that can handle heavy loads and withstand the stresses of material handling operations.

2. Reliable Performance: The welded joints in these chains provide a reliable and secure connection, reducing the risk of chain failure or breakage during operation.

3. Resistance to Wear: Welded chains are designed to be highly resistant to wear and abrasion, ensuring a longer service life and reduced maintenance requirements.

4. Smooth Conveying: The uniform and precise construction of welded chains ensures smooth movement and consistent conveying of materials, making them suitable for conveying applications.

5. Wide Range of Load Capacities: Welded chains are available in various sizes and configurations, allowing for a wide range of load capacities to accommodate different material handling needs.

6. Customization Options: While welded chains are often available in standard sizes, manufacturers can provide some level of customization to meet specific conveyor requirements.

7. Cost-Effective: Welded chains offer a cost-effective solution for material handling systems, providing excellent performance and durability at a reasonable price point.

8. Reduced Downtime: With their reliable construction and resistance to wear, welded chains can help minimize downtime by reducing the frequency of maintenance and replacement.

9. Low Maintenance: Once installed, welded chains generally require minimal maintenance, contributing to increased productivity and efficiency in material handling operations.

10. Versatility: Welded chains can be used in various material handling and conveyor applications, including assembly lines, packaging systems, bulk material handling, and more.

Overall, the advantages of using welded chains in material handling and conveyors make them a popular choice for many industries. However, it’s essential to consider specific application requirements and consult with experts to select the most suitable chain type for optimal performance and efficiency in a given material handling system.

China high quality Galvanized Welded DIN5685A No Burr Round Link Chain  China high quality Galvanized Welded DIN5685A No Burr Round Link Chain
editor by CX 2024-04-11