Tag Archives: chain conveyor chain

China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength

Product Description

Product Description

Welded Steel Drag Chain and Conveyor Chain, with alloy steel according to your requirement

1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc;
2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4. Surface: Shot peening, black, blue or original;

Techncial Date

Product Code KASIN No.  Pitch E Sidebar Height PIN Length Dia Width Min.T/Strength Weight
P T H D A R F kN kg/FT

Http://kasinchain     

 

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Material: Steel
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: P:153.67
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pitch: 153.67mm
Samples:
US$ 50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the benefits of using a stainless steel welded chain in certain environments?

Using a stainless steel welded chain offers several benefits, particularly in certain environments where corrosion resistance and hygiene are essential. Here are the advantages of using a stainless steel welded chain:

  • Corrosion Resistance: Stainless steel welded chains are highly resistant to corrosion and rust, making them ideal for applications in environments exposed to moisture, chemicals, and corrosive substances.
  • Hygiene: In industries like food processing, pharmaceuticals, and healthcare, stainless steel welded chains are preferred due to their hygienic properties. They are easy to clean and maintain, preventing the buildup of contaminants and bacteria.
  • Longevity: Stainless steel welded chains have excellent durability and can withstand harsh conditions, resulting in a longer service life compared to chains made from other materials.
  • High Strength: Despite their corrosion resistance, stainless steel welded chains retain high strength, making them suitable for heavy-duty applications in demanding environments.
  • Temperature Resistance: Stainless steel welded chains can withstand both high and low temperatures, making them suitable for use in extreme temperature environments.
  • Chemical Resistance: These chains are resistant to a wide range of chemicals, which is beneficial in industries where exposure to various chemicals is common.
  • Aesthetic Appeal: Stainless steel welded chains have a shiny and attractive appearance, making them suitable for applications where aesthetics matter, such as in jewelry and decorative purposes.
  • Low Maintenance: Stainless steel welded chains require minimal maintenance, resulting in cost savings and reduced downtime.
  • Environmentally Friendly: Stainless steel is a recyclable material, making it an environmentally friendly choice for various applications.

Overall, the use of stainless steel welded chains is beneficial in environments where corrosion, hygiene, and high strength are crucial factors. Industries such as food processing, pharmaceuticals, marine, and outdoor applications often rely on stainless steel welded chains to ensure reliable performance and longevity in challenging conditions.

welded chain

How do welded chains handle wear and tear in continuous operation?

Welded chains are designed to withstand wear and tear in continuous operation, making them reliable for various industrial applications. Here’s how they handle continuous operation:

  • Material Selection: Welded chains are made from high-quality materials, such as carbon steel, alloy steel, or stainless steel, depending on the specific application. The chosen material’s properties contribute to the chain’s ability to resist wear and fatigue.
  • Surface Treatment: Some welded chains receive surface treatments like heat treatment or coating to improve their hardness, strength, and wear resistance, making them better equipped to handle continuous operation.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Regular and appropriate lubrication ensures smooth movement, lessens wear, and prolongs the chain’s life.
  • Chain Design: Welded chains are engineered with precision to minimize stress concentrations and distribute loads evenly. A well-designed chain can handle higher loads and endure continuous operation more effectively.
  • Inspections and Maintenance: Regular inspections and maintenance routines are vital to detect any signs of wear and tear early on. Addressing issues promptly can prevent further damage and extend the life of the chain.
  • Load Capacity: Ensuring that the welded chain operates within its rated load capacity is crucial for avoiding premature wear and breakdowns during continuous operation.
  • Operating Conditions: Understanding the operating conditions, such as temperature, speed, and environmental factors, allows for selecting the appropriate chain and implementing measures to reduce wear and tear.
  • Replacement: Despite proper maintenance, welded chains will eventually wear out over time. Regularly replacing worn-out chains is essential to prevent unexpected failures and maintain the efficiency of the material handling system.

In conclusion, welded chains are designed and maintained to handle wear and tear effectively during continuous operation. Proper material selection, lubrication, maintenance, and operating within the chain’s capacity contribute to its longevity and reliable performance in industrial settings.

welded chain

Can welded chains be used in high-temperature environments, such as in foundries?

Yes, welded chains can be used in high-temperature environments, including foundries, but their suitability depends on the material they are made of and the specific temperature conditions.

In extreme heat environments like foundries, it is crucial to choose the right material for the welded chain to ensure it can withstand the high temperatures without compromising its structural integrity and performance. Some considerations for using welded chains in high-temperature environments are:

  • Material Selection: Opt for heat-resistant materials such as stainless steel or alloy steel. These materials can better withstand the elevated temperatures found in foundries.
  • Heat Treatment: Depending on the material, the welded chains may undergo specific heat treatment processes to enhance their resistance to high temperatures and improve their mechanical properties.
  • Load Capacity at High Temperatures: Be mindful that the working load capacity of the chain may decrease at higher temperatures. Consult with the manufacturer or supplier for temperature-specific load ratings.
  • Regular Inspection and Maintenance: In high-temperature environments, welded chains may experience more wear and stress. Regular inspection and maintenance are essential to detect any signs of wear, deformation, or fatigue that may compromise the chain’s performance.
  • Consider Specialized Chains: For extremely high-temperature applications, consider using specialized chains specifically designed for such environments, which may have additional heat-resistant coatings or materials.

Always refer to the manufacturer’s guidelines and recommendations for using welded chains in high-temperature environments. Proper selection, maintenance, and adherence to safety protocols will ensure the welded chains perform reliably and safely in foundries and other high-temperature industrial settings.

China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength  China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength
editor by CX 2024-03-27

China OEM Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110

Product Description

Product Description

1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;

Detailed Photos

For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155

Product Parameters

Packaging & Shipping

plastic bag+carton+ OSB Case

Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.

Our Advantages

Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop

(02)Punching plate workshop

(03)Plate fabrication workshop

(04)Heat treatment workshop

(05)Shot peening workshop

(06) our warehouse

After Sales Service

Our products can be repaired or replaced the new parts with free cost in six months. 

 

Material: Alloy
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 101.60mm
Feature: Heat Resistant
Pin Length: 107mm
Customization:
Available

|

Customized Request

welded chain

Can welded chains be used in conveyor systems for continuous material transport?

Yes, welded chains can be used in conveyor systems for continuous material transport. Conveyor systems play a vital role in various industries for efficiently moving materials from one point to another. Welded chains offer several advantages that make them suitable for such applications:

  • Strength and Durability: Welded chains are typically made from robust materials like carbon steel or alloy steel, providing high tensile strength and durability necessary to handle the continuous material transport in conveyor systems.
  • Resistance to Wear: The materials used in welded chains are chosen for their resistance to wear, allowing them to withstand the friction and abrasion that occurs during material handling in conveyor systems.
  • Wide Range of Configurations: Welded chains are available in various configurations and designs, making it possible to adapt them to different types of conveyor systems, such as drag chain conveyors, bucket elevators, and slat conveyors.
  • Customization: Welded chains can be customized to meet specific requirements, such as varying chain widths, pitches, and attachments, making them versatile for use in different material handling setups.
  • Reliability: Properly manufactured and maintained welded chains are reliable, ensuring continuous and smooth material transport without unexpected interruptions.
  • Easy Maintenance: Welded chains are designed for easy maintenance, and worn or damaged components can be replaced, allowing the conveyor system to operate optimally for an extended period.
  • Cost-Effective: Welded chains offer a cost-effective solution for conveyor systems, providing a balance between performance and affordability.

Overall, welded chains are a popular choice for conveyor systems due to their strength, durability, wear resistance, and flexibility, making them well-suited for continuous material transport in various industrial settings.

welded chain

How do welded chains perform in corrosive environments, such as in chemical plants?

In corrosive environments like chemical plants, welded chains made from specific corrosion-resistant materials, such as stainless steel, excel due to their unique properties. Here’s how welded chains perform in such conditions:

  • Corrosion Resistance: Welded chains made from stainless steel or other corrosion-resistant materials have a high level of resistance to chemical reactions, preventing rust and degradation when exposed to corrosive substances.
  • Longevity: The corrosion resistance of welded chains prolongs their service life in chemical plants, reducing the need for frequent replacements and saving maintenance costs.
  • Minimal Contamination: In environments where contamination must be minimized, such as in the production of pharmaceuticals or food processing, welded chains with excellent corrosion resistance prevent metal particles from shedding into the products.
  • High Strength: Stainless steel welded chains retain their strength and mechanical properties in corrosive environments, ensuring they can withstand heavy loads and demanding applications.
  • Easy Maintenance: Corrosion-resistant welded chains typically require minimal maintenance, contributing to reduced downtime and increased productivity in chemical plants.
  • Safe Handling: The reliable performance of welded chains in corrosive environments ensures the safe and efficient operation of various equipment and machinery in chemical plants.
  • Adaptability: Welded chains made from corrosion-resistant materials can be designed to suit specific chemical plant applications, including various sizes, pitches, and attachments.

It is important to select the appropriate material and grade of welded chain for specific corrosive environments within chemical plants. Regular inspections, proper maintenance, and adherence to safety protocols further enhance the performance and longevity of welded chains in these challenging conditions.

welded chain

What is a welded chain and how is it used in industrial applications?

A welded chain is a type of industrial chain that is made by welding individual links together to form a continuous chain. The links are typically made from steel and are joined using various welding methods, such as spot welding or butt welding. This construction creates a strong and durable chain that is well-suited for heavy-duty industrial applications.

Uses in Industrial Applications: Welded chains find widespread use in various industrial applications due to their strength, reliability, and versatility. Some common uses of welded chains in industrial settings include:

1. Material Handling: Welded chains are often used in material handling applications, such as conveyor systems, to transport heavy loads in factories, warehouses, and distribution centers.

2. Lifting and Hoisting: These chains are employed in lifting and hoisting equipment, such as cranes and hoists, to lift and move heavy objects in construction, manufacturing, and shipping industries.

3. Agriculture: Welded chains are used in agricultural machinery, such as tractors and combines, to operate various moving parts and facilitate farming activities.

4. Automotive: In the automotive industry, welded chains are utilized in vehicle assembly lines and for towing applications.

5. Mining: Welded chains are well-suited for use in mining equipment, including draglines, conveyors, and excavators, where they can handle heavy loads and harsh operating conditions.

6. Forestry: In the forestry sector, welded chains are used in logging equipment for transporting and processing timber.

7. Marine: Welded chains are employed in marine applications, such as anchor chains and mooring lines, where they must withstand exposure to water and corrosive environments.

8. Oil and Gas: Welded chains are used in the oil and gas industry for various applications, including drilling rigs and oil rigging equipment.

9. Construction: Welded chains are utilized in construction machinery, such as excavators and loaders, for heavy lifting and moving construction materials.

10. Power Transmission: Some welded chains are designed for power transmission applications, where they transfer mechanical power between rotating shafts in industrial machinery.

Overall, welded chains are essential components in a wide range of industrial equipment and applications, where their durability, strength, and ability to handle heavy loads make them valuable assets in ensuring efficient and reliable operations.

China OEM Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110  China OEM Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110
editor by CX 2023-10-09

China Standard Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain

Product Description

Product Description

1. Conveyor chains with ( special ) attachments.
2. Double pitch conveyor chains ( special with attachments ).
3. Double pitch conveyor chainz ( special ) with extended pins.
4. Double plus chains.
5. Sharp top chains.
6. Hollow pin chains.
7. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.

Product Advantages:
1. Good quality, surface of chain is smooth, shiny and beautiful.
2. Chain is closely, tight.
3. Prompt Delivery.
4. Green Product.
5. International Approval.
6. Experienced Staff.

Company Introduction:
Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.
 

 

Product Attribute

Usage

Transmission Chain

Material

Alloy/Carbon Steel

Surface Treatment

Galvanized / nickel plated / stainless steel / carbon steel

Feature

Heat Resistant

Chain Size

Customized

Structure

Conveyor chain

Color

Solid Color

Chain Model

Roller Chains

Chain Color

Customized

Structure (for Chain)

Conveyor chain

Port

ZheJiang

Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

 

 

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

 

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
 

FAQ 
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard or Nonstandard: Standard
Application: Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Heat Treatment
Customization:
Available

|

Customized Request

welded chain

Can welded chains be used in the agriculture and farming equipment sector?

Yes, welded chains are commonly used in the agriculture and farming equipment sector due to their durability, strength, and versatility. They play a crucial role in various applications within this industry:

  • Tractors and Harvesters: Welded chains are used in agricultural machinery such as tractors and harvesters for power transmission, providing the necessary strength to operate heavy equipment and handle tough farming conditions.
  • Combine Harvesters: Welded chains are utilized in combine harvesters for their ability to handle high loads and transmit power efficiently, enabling smooth harvesting operations.
  • Conveyor Systems: In agricultural processing and handling facilities, welded chains are employed in conveyor systems to transport crops, grains, and other agricultural products efficiently.
  • Seeders and Planters: Welded chains are used in seeders and planters to distribute seeds accurately and ensure proper spacing during planting.
  • Balers and Hay Handling Equipment: Welded chains are used in balers and hay handling equipment to compress and bundle hay for storage and transportation.
  • Livestock Equipment: Welded chains find applications in livestock equipment such as feeding systems, gates, and fencing.
  • Harvesting and Processing Equipment: Welded chains are utilized in various equipment used for harvesting and processing agricultural products, such as threshers and grain handling machines.
  • Irrigation Systems: Welded chains are used in irrigation systems to operate sprinklers and other irrigation components.

The agriculture and farming equipment sector demands reliable and robust components to withstand the challenging and demanding conditions of farming operations. Welded chains provide the necessary strength, durability, and efficiency required in various agricultural machinery and equipment, making them a dependable choice for the industry.

welded chain

Can welded chains be used in the food processing and packaging industry?

Yes, welded chains are commonly used in the food processing and packaging industry due to their suitability for hygienic and demanding applications. Here’s how welded chains are utilized in this industry:

  • Conveyor Systems: Welded chains are employed in conveyor systems to transport food products efficiently during various stages of processing and packaging.
  • Food Handling Equipment: In food processing facilities, welded chains are used in food handling equipment, such as cutters, slicers, and dicers, for safe and precise food preparation.
  • Packaging Machinery: Welded chains are utilized in packaging machinery, such as form-fill-seal machines and cartoners, to package food products securely and consistently.
  • Food Sorting and Inspection: Welded chains are used in equipment for sorting and inspecting food products to ensure quality and remove any defective items.
  • Freezing and Cooling Systems: Welded chains are employed in freezing and cooling systems to transport food products through temperature-controlled environments.
  • Baking and Cooking Equipment: In bakeries and food processing facilities, welded chains are used in baking and cooking equipment for consistent and controlled processing of food items.
  • Cleaning and Washing: Welded chains are used in cleaning and washing equipment to maintain a hygienic environment and prevent cross-contamination during processing.
  • Hygienic Design: Welded chains for the food industry are often designed with easy-to-clean surfaces and materials that meet food safety regulations.

Welded chains used in the food processing and packaging industry are typically made from corrosion-resistant materials, such as stainless steel, to withstand frequent washdowns and exposure to food-grade cleaning agents. Their robustness, reliability, and hygienic properties make them a preferred choice for handling food products safely and efficiently in this industry.

welded chain

How does a welded chain differ from other types of industrial chains?

A welded chain differs from other types of industrial chains primarily in its construction method. Unlike other chains that may use various methods of assembly, welded chains are made by welding individual links together to form a continuous chain. Here are the key differences between welded chains and other types of industrial chains:

1. Construction: Welded chains are made by permanently joining individual links through welding, while other chains may be assembled using press-fits, pins, or rivets.

2. Strength: The welding process creates a strong and reliable connection between the links, making welded chains suitable for heavy-duty applications where high strength is required.

3. Flexibility: Welded chains may have reduced flexibility compared to some other types of chains due to the rigid nature of the welded joints.

4. Customization: Welded chains are often made to standard sizes and configurations, whereas other chains may offer more options for customization, such as adjustable length or detachable links.

5. Welded Joints: Welded chains have visible welded joints at each link, while other chains may have different types of connections that are less noticeable.

6. Durability: The welded construction of these chains provides excellent durability and resistance to wear and tear.

7. Maintenance: Due to their welded nature, these chains may require specialized tools and equipment for repair or maintenance.

8. Specific Applications: Welded chains are commonly used in heavy-duty and high-load applications, while other types of chains may be more suitable for different industries or lighter loads.

9. Cost: The manufacturing process of welded chains may result in different cost considerations compared to other types of chains.

Overall, welded chains are chosen for their strength, reliability, and suitability for demanding industrial applications. However, the selection of the most appropriate chain type depends on the specific requirements of the application, including load capacity, environmental conditions, and the desired level of customization.

China Standard Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain  China Standard Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain
editor by CX 2023-09-12

China factory Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110

Product Description

Product Description

1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;

Detailed Photos

For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155

Product Parameters

Packaging & Shipping

plastic bag+carton+ OSB Case

Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.

Our Advantages

Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop

(02)Punching plate workshop

(03)Plate fabrication workshop

(04)Heat treatment workshop

(05)Shot peening workshop

(06) our warehouse

After Sales Service

Our products can be repaired or replaced the new parts with free cost in six months. 

 

Material: Alloy
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 101.60mm
Feature: Heat Resistant
Pin Length: 107mm
Customization:
Available

|

Customized Request

welded chain

Can welded chains be used in conveyor systems for continuous material transport?

Yes, welded chains can be used in conveyor systems for continuous material transport. Conveyor systems play a vital role in various industries for efficiently moving materials from one point to another. Welded chains offer several advantages that make them suitable for such applications:

  • Strength and Durability: Welded chains are typically made from robust materials like carbon steel or alloy steel, providing high tensile strength and durability necessary to handle the continuous material transport in conveyor systems.
  • Resistance to Wear: The materials used in welded chains are chosen for their resistance to wear, allowing them to withstand the friction and abrasion that occurs during material handling in conveyor systems.
  • Wide Range of Configurations: Welded chains are available in various configurations and designs, making it possible to adapt them to different types of conveyor systems, such as drag chain conveyors, bucket elevators, and slat conveyors.
  • Customization: Welded chains can be customized to meet specific requirements, such as varying chain widths, pitches, and attachments, making them versatile for use in different material handling setups.
  • Reliability: Properly manufactured and maintained welded chains are reliable, ensuring continuous and smooth material transport without unexpected interruptions.
  • Easy Maintenance: Welded chains are designed for easy maintenance, and worn or damaged components can be replaced, allowing the conveyor system to operate optimally for an extended period.
  • Cost-Effective: Welded chains offer a cost-effective solution for conveyor systems, providing a balance between performance and affordability.

Overall, welded chains are a popular choice for conveyor systems due to their strength, durability, wear resistance, and flexibility, making them well-suited for continuous material transport in various industrial settings.

welded chain

Can welded chains be used in the oil and gas industry for power transmission?

Yes, welded chains can be used in the oil and gas industry for power transmission applications. Power transmission in the oil and gas sector is essential for various processes, such as operating pumps, compressors, and other equipment. Welded chains offer several advantages that make them suitable for power transmission in this industry:

  • High Strength: Welded chains are made from durable materials like carbon steel or alloy steel, providing the necessary strength to handle heavy loads and power transmission requirements.
  • Corrosion Resistance: In the oil and gas industry, equipment may be exposed to harsh environments, including moisture and corrosive substances. Welded chains made from stainless steel or with appropriate coatings can resist corrosion and maintain their performance.
  • Reliability: Welded chains are designed to withstand continuous operation, making them reliable for power transmission applications in the oil and gas sector.
  • Flexibility: Welded chains come in various sizes and configurations, offering flexibility in design and accommodating different power transmission setups.
  • Cost-Effectiveness: Welded chains provide a cost-effective solution for power transmission compared to other alternatives, making them a popular choice in the oil and gas industry.
  • Easy Maintenance: Welded chains require minimal maintenance, reducing downtime and ensuring efficient power transmission operations.
  • Long Service Life: When properly selected and maintained, welded chains can have a long service life, providing consistent power transmission for the oil and gas industry’s critical processes.

Overall, welded chains are a reliable and durable option for power transmission in the oil and gas industry, contributing to the efficient operation and productivity of various equipment and processes.

welded chain

How does a welded chain differ from other types of industrial chains?

A welded chain differs from other types of industrial chains primarily in its construction method. Unlike other chains that may use various methods of assembly, welded chains are made by welding individual links together to form a continuous chain. Here are the key differences between welded chains and other types of industrial chains:

1. Construction: Welded chains are made by permanently joining individual links through welding, while other chains may be assembled using press-fits, pins, or rivets.

2. Strength: The welding process creates a strong and reliable connection between the links, making welded chains suitable for heavy-duty applications where high strength is required.

3. Flexibility: Welded chains may have reduced flexibility compared to some other types of chains due to the rigid nature of the welded joints.

4. Customization: Welded chains are often made to standard sizes and configurations, whereas other chains may offer more options for customization, such as adjustable length or detachable links.

5. Welded Joints: Welded chains have visible welded joints at each link, while other chains may have different types of connections that are less noticeable.

6. Durability: The welded construction of these chains provides excellent durability and resistance to wear and tear.

7. Maintenance: Due to their welded nature, these chains may require specialized tools and equipment for repair or maintenance.

8. Specific Applications: Welded chains are commonly used in heavy-duty and high-load applications, while other types of chains may be more suitable for different industries or lighter loads.

9. Cost: The manufacturing process of welded chains may result in different cost considerations compared to other types of chains.

Overall, welded chains are chosen for their strength, reliability, and suitability for demanding industrial applications. However, the selection of the most appropriate chain type depends on the specific requirements of the application, including load capacity, environmental conditions, and the desired level of customization.

China factory Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110  China factory Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110
editor by CX 2023-08-31

China wholesaler Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110

Product Description

Product Description

1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;

Detailed Photos

For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155

Product Parameters

Packaging & Shipping

plastic bag+carton+ OSB Case

Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.

Our Advantages

Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop

(02)Punching plate workshop

(03)Plate fabrication workshop

(04)Heat treatment workshop

(05)Shot peening workshop

(06) our warehouse

After Sales Service

Our products can be repaired or replaced the new parts with free cost in six months. 

 

Material: Alloy
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 101.60mm
Feature: Heat Resistant
Pin Length: 107mm
Customization:
Available

|

Customized Request

welded chain

How do welded chains handle misalignment between sprockets in conveyor systems?

Welded chains are designed to handle some degree of misalignment between sprockets in conveyor systems. Misalignment can occur due to various reasons, such as improper installation, wear and tear, or thermal expansion. Here’s how welded chains cope with misalignment:

  • Flexibility: Welded chains have a certain degree of flexibility, allowing them to tolerate minor misalignments between sprockets. This flexibility helps prevent excessive stress on the chain and other components.
  • Articulated Links: The links in welded chains are typically articulated, which means they can move independently. This feature enables the chain to adapt to slight misalignments during operation.
  • Reduced Noise and Vibration: The ability of welded chains to accommodate misalignment can reduce noise and vibration levels in the conveyor system, leading to smoother operation.
  • Self-Adjustment: In some cases, welded chains can self-adjust to minor misalignments over time. However, it’s essential to address significant misalignments promptly to prevent accelerated wear and potential damage to the chain and sprockets.
  • Regular Inspection: Periodic inspection of the conveyor system, including the chain and sprockets, is crucial to detect any misalignment issues early. Timely adjustments and maintenance can help prolong the chain’s service life and prevent downtime.
  • Proper Lubrication: Adequate lubrication between the chain and sprockets can enhance flexibility and reduce friction, allowing the chain to better handle misalignment.
  • Correct Tensioning: Proper tensioning of the welded chain is essential to prevent excessive slack, which can worsen misalignment issues and lead to premature wear.

While welded chains can accommodate some misalignment, it’s essential to ensure that misalignment is within acceptable limits. Significant misalignment can lead to accelerated wear, noise, and potential damage to the conveyor system. Regular maintenance and addressing misalignment issues promptly can help ensure the welded chain’s optimal performance and longevity in the conveyor system.

welded chain

How do welded chains handle wear and tear in continuous operation?

Welded chains are designed to withstand wear and tear in continuous operation, making them reliable for various industrial applications. Here’s how they handle continuous operation:

  • Material Selection: Welded chains are made from high-quality materials, such as carbon steel, alloy steel, or stainless steel, depending on the specific application. The chosen material’s properties contribute to the chain’s ability to resist wear and fatigue.
  • Surface Treatment: Some welded chains receive surface treatments like heat treatment or coating to improve their hardness, strength, and wear resistance, making them better equipped to handle continuous operation.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Regular and appropriate lubrication ensures smooth movement, lessens wear, and prolongs the chain’s life.
  • Chain Design: Welded chains are engineered with precision to minimize stress concentrations and distribute loads evenly. A well-designed chain can handle higher loads and endure continuous operation more effectively.
  • Inspections and Maintenance: Regular inspections and maintenance routines are vital to detect any signs of wear and tear early on. Addressing issues promptly can prevent further damage and extend the life of the chain.
  • Load Capacity: Ensuring that the welded chain operates within its rated load capacity is crucial for avoiding premature wear and breakdowns during continuous operation.
  • Operating Conditions: Understanding the operating conditions, such as temperature, speed, and environmental factors, allows for selecting the appropriate chain and implementing measures to reduce wear and tear.
  • Replacement: Despite proper maintenance, welded chains will eventually wear out over time. Regularly replacing worn-out chains is essential to prevent unexpected failures and maintain the efficiency of the material handling system.

In conclusion, welded chains are designed and maintained to handle wear and tear effectively during continuous operation. Proper material selection, lubrication, maintenance, and operating within the chain’s capacity contribute to its longevity and reliable performance in industrial settings.

welded chain

What is a welded chain and how is it used in industrial applications?

A welded chain is a type of industrial chain that is made by welding individual links together to form a continuous chain. The links are typically made from steel and are joined using various welding methods, such as spot welding or butt welding. This construction creates a strong and durable chain that is well-suited for heavy-duty industrial applications.

Uses in Industrial Applications: Welded chains find widespread use in various industrial applications due to their strength, reliability, and versatility. Some common uses of welded chains in industrial settings include:

1. Material Handling: Welded chains are often used in material handling applications, such as conveyor systems, to transport heavy loads in factories, warehouses, and distribution centers.

2. Lifting and Hoisting: These chains are employed in lifting and hoisting equipment, such as cranes and hoists, to lift and move heavy objects in construction, manufacturing, and shipping industries.

3. Agriculture: Welded chains are used in agricultural machinery, such as tractors and combines, to operate various moving parts and facilitate farming activities.

4. Automotive: In the automotive industry, welded chains are utilized in vehicle assembly lines and for towing applications.

5. Mining: Welded chains are well-suited for use in mining equipment, including draglines, conveyors, and excavators, where they can handle heavy loads and harsh operating conditions.

6. Forestry: In the forestry sector, welded chains are used in logging equipment for transporting and processing timber.

7. Marine: Welded chains are employed in marine applications, such as anchor chains and mooring lines, where they must withstand exposure to water and corrosive environments.

8. Oil and Gas: Welded chains are used in the oil and gas industry for various applications, including drilling rigs and oil rigging equipment.

9. Construction: Welded chains are utilized in construction machinery, such as excavators and loaders, for heavy lifting and moving construction materials.

10. Power Transmission: Some welded chains are designed for power transmission applications, where they transfer mechanical power between rotating shafts in industrial machinery.

Overall, welded chains are essential components in a wide range of industrial equipment and applications, where their durability, strength, and ability to handle heavy loads make them valuable assets in ensuring efficient and reliable operations.

China wholesaler Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110  China wholesaler Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110
editor by CX 2023-08-16

China Custom High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard) bush chain

Product Description

High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
 

Product Description


1. Material: Stainless steel / Alloy steel / Made to order 
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
3. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
4. Application: Chains is a very important industry parts, The many industry will be use chain. For examples Sugar mill ,Steel mill,Cement mill, Palm oil mill and more. thus the chain is industrial family main member.
5. “PLW” Company Purpose : Powering Your Business Worldswide. Driving the word and future.

Product name High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Chain Type  1. Driving Chain (roller chain, Heavy Duty Cranked-Link,Bushing Chains etc)
2. Conveyor Chain( Double Pitch chains,,MT & MC Series  etc)
3. Hollow Pin Chain
4. Palm Oil Chain
5. Sugar Mill Chain
6. Welded Steel Chain
7. Rubber Glove Chain
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO Standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best Service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

View more products,please click here…

 

Company Profile

 

 

Material: Steel or Stainless Steel etc
Structure: Chain
Surface Treatment: Shot Peening, Blackening, Oxygenation, Polishing,
Chain Size: All of The Chain
Feature: Fire Resistant, Heat Resistant
Transport Package: Plastic Bag+Box+Plywood Case
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China Custom High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)   bush chainChina Custom High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)   bush chain
editor by CX 2023-06-12

China wholesaler Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard) agricultural roller chain

Product Description

Model NO. 08B\10B\12B\16B
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Customization:
Available

|

Customized Request

chain

Choosing a drive chain for a belt conveyor

The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.

roller chain

Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are five different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:

Multi-strand roller chain

The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in two types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.

double chain

If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains three sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.
chain

flat top chain

High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.

China wholesaler Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)   agricultural roller chainChina wholesaler Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)   agricultural roller chain
editor by CX 2023-05-31

China wholesaler China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System roller chain size chart

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Tips for Buying Roller Chains

There are several things to consider when buying a new roller chain. Chains can be heavy-duty roller chains or self-lubricating chains. These factors all affect the wear of the roller chain. Proper lubrication and adjustment are important to prolong the life of the chain. Here are tips for buying a new roller chain. Some common types of roller chains are listed below. The type you choose depends on its purpose.

Bushingless Roller Chains

The tensile strength of a bushingless roller chain is often the primary measure of its durability. It represents the maximum load a chain can withstand before breaking, but fatigue strength is just as important. Factors that affect fatigue strength include the steel used to manufacture the chain, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the chainplates. Here are some tips on how to test the fatigue strength of bushless roller chains.
The inner link plate 130 is thicker than the outer link plate 120. This feature helps the connecting pins and rollers remain stable. This feature reduces wear and noise. It also improves the overall durability of the chain. Unlike traditional chains, bushingless roller chains are easier to maintain than comparable chains. They also reduce the risk of sprocket wear. Bushingless roller chains are ideal for demanding applications where noise is a concern.
Unlined roller chains are generally less expensive than lined roller chains. Bushings are integrated into the inner plate, while those in conventional chains are inserted into the outer plate. The result is lower cost and more flexible lateral movement – a requirement for modern derailleur gearing. But with all these advantages, choosing a linerless chain is still essential. You should read reviews about the durability of bushingless roller chains before buying.
In its simplest form, the connecting pin 140 is pressed into the pinhole 126 in the direction of chain travel. Connecting pins 140 extend through these holes to connect the inner link plate and the rollers. The connecting pins can also be welded to the outer link plates. During assembly, chain C can be efficiently assembled from one side in the engine width direction. If you have an older car, you can try the bushless version and see how it goes.
Another variation of bushless roller chains involves sprockets and connecting pins. The outer link plate has connecting pins extending through holes in the inner link plate. The rollers are able to rotate on the connecting pins, thus lubricating them. There are two types of bushingless roller chains: connecting pin chains and sprocket chains. These two types of bushingless roller chains are generally interchangeable.
Linerless roller chains can contain chain guides. During the riveting process, the outer and inner link plates compress against each other, reducing friction and power loss. ANSI Standard B29.1-2011 is designed to make it easier for you to choose the right chain for your vehicle. This version is also quieter, reducing noise. In addition to improved efficiency, bushingless roller chains offer better durability. It is easier to install and less expensive to maintain.

Single Strand Heavy Duty Roller Chain

Single Strand Heavy Duty Roller Chains, also known as Single Strand Heavy Duty Roller Chains, are available in a variety of sizes. These chains run on standard roller sprockets and have thicker side plates. These increase their tensile strength, fatigue rating and overall working life. Monostrand chains are available in three quality levels: riveted, open and closed.
If your chain needs to be replaced, your best bet is to buy replacement parts. Single strand roller chains are usually ten feet long. For larger sizes, consider purchasing a single-strand heavy-duty roller chain that is three times longer. This way, you don’t have to worry about damaging your machine. Oregon roller chains are manufactured to OEM standards.
CZPT Plus Heavy Duty Roller Chains feature solid rollers for light to medium duty applications. It meets ANSI B29.1 durability standards and is ideal for light to medium duty applications. CZPT Plus Heavy Duty Roller Chains have solid bushings in selected sizes to ANSI B29.1. CZPT Plus heavy duty roller chains are supplied with ample lubricant. If your application requires heavy duty roller chains, you can find them at CZPT Chain and Sprockets.
In addition to single-strand heavy-duty roller chains, there are three-strand heavy-duty roller chains. These chains can withstand enormous pressure and are ideal for applications in agriculture, sewage treatment, machinery, and more. They are designed to last for years without breaking. So whether you’re looking for a heavy duty roller chain for your farm equipment or construction, American Roller Chain has you covered.
In order to choose the right size for your needs, you must first determine the diameter and overall width of the roller chain. You also have to measure the width of the drum itself. This information will determine how many chains you need to order. The measurement and selection of dimensions will determine the cost of your new roller chain. Buying the right roller chain is simple and convenient if you understand all of these factors. So use a caliper and make sure the roller chain is measured correctly.
The size of a single strand heavy duty roller chain is critical to the stability of your business. You can save a lot of money by buying a high-quality roller chain. Just make sure to store it properly. Its shelf life is virtually unlimited. When properly stored, a single-strand heavy duty roller chain can improve the stability of your business for years to come. A single-strand chain is an affordable investment that will pay dividends for your business.
chain

Self-lubricating roller chain

Self-lubricating roller chains can be used in a variety of applications. This type of chain is an excellent choice for areas that cannot be manually lubricated. It also reduces the risk of contamination as no lubricant is required at all. Self-lubricating roller chains are available in a variety of designs and are compatible with a wide variety of food applications. If you’re interested in learning more about such chains, keep reading!
There are two main types of chains of this type: DIN ISO 606 and DIN 8187. They are similar in construction to traditional chains, but are more durable. They have higher friction and wear resistance than traditional roller chains. These chains are also very effective in applications that require a lot of moisture and water flushing. They require less maintenance and can last a long time. Another benefit of self-lubricating chains is that they last longer than regular roller chains, which can be quite expensive.
Another self-lubricating roller chain is the non-lubricating type. These chains are internally lubricated and isolated from the external environment. Ideal for low to high load applications, these chains will last 5 to 20 times longer than comparable initially lubricated roller chains. Self-lubricating roller chains have so many advantages, you’ll be glad you bought one.

China wholesaler China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain size chartChina wholesaler China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain size chart
editor by CX 2023-05-19

China best China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System conveyor roller chain

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
chain

Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China best China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   conveyor roller chainChina best China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   conveyor roller chain
editor by CX 2023-05-18

China Hot selling China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System roller chain breaker tool

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

What to look for in a roller chain

There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.

Canonical chain

Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.

Chain without bushing

Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.

Mute chain

The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
chain

ANSI chain pitch

To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.

Roller chain wear measurement

The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.

China Hot selling China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain breaker toolChina Hot selling China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain breaker tool
editor by CX 2023-05-18