Tag Archives: mill chain

China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength

Product Description

Product Description

Welded Steel Drag Chain and Conveyor Chain, with alloy steel according to your requirement

1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc;
2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4. Surface: Shot peening, black, blue or original;

Techncial Date

Product Code KASIN No.  Pitch E Sidebar Height PIN Length Dia Width Min.T/Strength Weight
P T H D A R F kN kg/FT

Http://kasinchain     

 

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Material: Steel
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: P:153.67
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pitch: 153.67mm
Samples:
US$ 50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the benefits of using a stainless steel welded chain in certain environments?

Using a stainless steel welded chain offers several benefits, particularly in certain environments where corrosion resistance and hygiene are essential. Here are the advantages of using a stainless steel welded chain:

  • Corrosion Resistance: Stainless steel welded chains are highly resistant to corrosion and rust, making them ideal for applications in environments exposed to moisture, chemicals, and corrosive substances.
  • Hygiene: In industries like food processing, pharmaceuticals, and healthcare, stainless steel welded chains are preferred due to their hygienic properties. They are easy to clean and maintain, preventing the buildup of contaminants and bacteria.
  • Longevity: Stainless steel welded chains have excellent durability and can withstand harsh conditions, resulting in a longer service life compared to chains made from other materials.
  • High Strength: Despite their corrosion resistance, stainless steel welded chains retain high strength, making them suitable for heavy-duty applications in demanding environments.
  • Temperature Resistance: Stainless steel welded chains can withstand both high and low temperatures, making them suitable for use in extreme temperature environments.
  • Chemical Resistance: These chains are resistant to a wide range of chemicals, which is beneficial in industries where exposure to various chemicals is common.
  • Aesthetic Appeal: Stainless steel welded chains have a shiny and attractive appearance, making them suitable for applications where aesthetics matter, such as in jewelry and decorative purposes.
  • Low Maintenance: Stainless steel welded chains require minimal maintenance, resulting in cost savings and reduced downtime.
  • Environmentally Friendly: Stainless steel is a recyclable material, making it an environmentally friendly choice for various applications.

Overall, the use of stainless steel welded chains is beneficial in environments where corrosion, hygiene, and high strength are crucial factors. Industries such as food processing, pharmaceuticals, marine, and outdoor applications often rely on stainless steel welded chains to ensure reliable performance and longevity in challenging conditions.

welded chain

How do welded chains handle wear and tear in continuous operation?

Welded chains are designed to withstand wear and tear in continuous operation, making them reliable for various industrial applications. Here’s how they handle continuous operation:

  • Material Selection: Welded chains are made from high-quality materials, such as carbon steel, alloy steel, or stainless steel, depending on the specific application. The chosen material’s properties contribute to the chain’s ability to resist wear and fatigue.
  • Surface Treatment: Some welded chains receive surface treatments like heat treatment or coating to improve their hardness, strength, and wear resistance, making them better equipped to handle continuous operation.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Regular and appropriate lubrication ensures smooth movement, lessens wear, and prolongs the chain’s life.
  • Chain Design: Welded chains are engineered with precision to minimize stress concentrations and distribute loads evenly. A well-designed chain can handle higher loads and endure continuous operation more effectively.
  • Inspections and Maintenance: Regular inspections and maintenance routines are vital to detect any signs of wear and tear early on. Addressing issues promptly can prevent further damage and extend the life of the chain.
  • Load Capacity: Ensuring that the welded chain operates within its rated load capacity is crucial for avoiding premature wear and breakdowns during continuous operation.
  • Operating Conditions: Understanding the operating conditions, such as temperature, speed, and environmental factors, allows for selecting the appropriate chain and implementing measures to reduce wear and tear.
  • Replacement: Despite proper maintenance, welded chains will eventually wear out over time. Regularly replacing worn-out chains is essential to prevent unexpected failures and maintain the efficiency of the material handling system.

In conclusion, welded chains are designed and maintained to handle wear and tear effectively during continuous operation. Proper material selection, lubrication, maintenance, and operating within the chain’s capacity contribute to its longevity and reliable performance in industrial settings.

welded chain

Can welded chains be used in high-temperature environments, such as in foundries?

Yes, welded chains can be used in high-temperature environments, including foundries, but their suitability depends on the material they are made of and the specific temperature conditions.

In extreme heat environments like foundries, it is crucial to choose the right material for the welded chain to ensure it can withstand the high temperatures without compromising its structural integrity and performance. Some considerations for using welded chains in high-temperature environments are:

  • Material Selection: Opt for heat-resistant materials such as stainless steel or alloy steel. These materials can better withstand the elevated temperatures found in foundries.
  • Heat Treatment: Depending on the material, the welded chains may undergo specific heat treatment processes to enhance their resistance to high temperatures and improve their mechanical properties.
  • Load Capacity at High Temperatures: Be mindful that the working load capacity of the chain may decrease at higher temperatures. Consult with the manufacturer or supplier for temperature-specific load ratings.
  • Regular Inspection and Maintenance: In high-temperature environments, welded chains may experience more wear and stress. Regular inspection and maintenance are essential to detect any signs of wear, deformation, or fatigue that may compromise the chain’s performance.
  • Consider Specialized Chains: For extremely high-temperature applications, consider using specialized chains specifically designed for such environments, which may have additional heat-resistant coatings or materials.

Always refer to the manufacturer’s guidelines and recommendations for using welded chains in high-temperature environments. Proper selection, maintenance, and adherence to safety protocols will ensure the welded chains perform reliably and safely in foundries and other high-temperature industrial settings.

China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength  China Custom CZPT Wh-150 Conveyor Chain Welded Steel Mill Chain with Powerful Strength
editor by CX 2024-03-27

China wholesaler Wdh112 Wide Series Welded Crank-Link Mill Chain

Product Description

 WDH112 Wide Series Welded Crank-Link Mill Chain
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Alloy
Feature: Oil Resistant
Color: Multi-Colored
Sample: Available
OEM: Available
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the common industries that utilize welded chains in their operations?

Welded chains find widespread use in various industries due to their versatility, strength, and reliability. Some of the common industries that utilize welded chains in their operations include:

  • Construction: In the construction industry, welded chains are used for lifting heavy loads, securing equipment, and operating cranes and hoists.
  • Agriculture: Welded chains are employed in agricultural machinery and equipment, such as tractors, combines, and harvesters, for tasks like pulling, towing, and lifting.
  • Mining: In the mining industry, welded chains are utilized for hauling and conveying materials, operating heavy machinery, and securing mining equipment.
  • Manufacturing: Welded chains are an essential component in manufacturing processes, such as assembly lines and material handling systems.
  • Transportation and Logistics: The transportation and logistics industry uses welded chains in cargo handling, trucking, and shipping applications.
  • Marine and Offshore: Welded chains are employed in marine and offshore operations, including anchoring, mooring, and rigging on ships and offshore structures.
  • Material Handling: Various material handling industries, such as warehouses, distribution centers, and recycling facilities, use welded chains in conveyor systems and lifting mechanisms.
  • Forestry: In the forestry industry, welded chains are utilized in logging equipment and machinery for felling, skidding, and loading operations.
  • Oil and Gas: Welded chains are used in the oil and gas industry for drilling operations, handling equipment, and securing pipelines.
  • Power Generation: The power generation sector uses welded chains in turbines, generators, and other power plant equipment.

These are just a few examples of the many industries that rely on welded chains for their daily operations. The wide range of applications and the ability to handle heavy loads make welded chains an indispensable component in various sectors of the economy.

welded chain

Can welded chains be used in the automotive manufacturing and assembly lines?

Yes, welded chains are commonly used in automotive manufacturing and assembly lines for various essential applications. Here’s how they are utilized in this industry:

  • Conveyor Systems: Welded chains are employed in conveyor systems to transport automotive components and parts between different stages of the assembly process.
  • Robotic Handling: In automated automotive assembly lines, welded chains are used in robotic handling equipment to move and position parts accurately and efficiently.
  • Body-in-White (BIW) Welding: Welded chains play a crucial role in BIW welding fixtures, ensuring precise alignment and positioning of car body components during welding processes.
  • Overhead Conveyors: Welded chains are utilized in overhead conveyors to move vehicle components along the assembly line without taking up valuable floor space.
  • Pallet Handling: Automotive parts are often transported on pallets, and welded chains are used in pallet handling systems for smooth and reliable movement.
  • Transfer Systems: Welded chains facilitate the transfer of automotive parts between different workstations and assembly stations.
  • Painting and Coating Lines: Welded chains are used in painting and coating lines to move car bodies through the painting and finishing processes.
  • Testing and Inspection Equipment: Welded chains are utilized in testing and inspection equipment to move vehicles through quality control processes.
  • Engine and Powertrain Assembly: In engine and powertrain assembly lines, welded chains are used in various equipment and fixtures to ensure precise alignment and positioning of components.
  • End-of-Line Testing: Welded chains are used in the end-of-line testing process to transport vehicles through final inspections and quality checks.

Welded chains are preferred in the automotive industry for their strength, durability, and ability to handle continuous and demanding operation. Their reliability and efficiency contribute to the smooth functioning of automotive manufacturing and assembly lines, ensuring the timely production of high-quality vehicles.

welded chain

How do welded chains handle abrasive and harsh operating conditions?

Welded chains are designed to withstand various operating conditions, including abrasive and harsh environments. Their ability to handle such conditions depends on factors such as material selection, design, and proper maintenance. Here’s how welded chains manage abrasive and harsh operating conditions:

  • Material Selection: Choosing the right material is crucial for the chain’s performance in abrasive and harsh conditions. For example, alloy steel chains offer higher resistance to wear and abrasion, making them suitable for heavy-duty applications.
  • Surface Treatments: Some welded chains undergo surface treatments such as galvanization or other coatings to enhance their corrosion resistance and protect against abrasive particles.
  • Hardened Components: Certain welded chains may have hardened components, such as pins and bushings, to improve their wear resistance and extend their service life in harsh conditions.
  • Proper Lubrication: Regular and appropriate lubrication of the chain’s moving parts is essential to reduce friction, prevent excessive wear, and protect against abrasive particles.
  • Sealing and Protection: In particularly harsh environments, the welded chains may be equipped with additional seals or guards to prevent contaminants from entering the chain’s internal components.
  • Regular Inspection and Maintenance: Routine inspections help identify signs of wear, damage, or fatigue early on. Timely maintenance, such as replacing worn components, ensures the chain remains in optimal condition.
  • Specialized Chains: For extremely abrasive or harsh conditions, specialized welded chains may be available, designed to handle specific challenges such as extreme temperatures or aggressive chemicals.

By carefully considering the material, design, and maintenance requirements, welded chains can effectively handle abrasive and harsh operating conditions, ensuring reliable performance and extended service life in challenging environments.

China wholesaler Wdh112 Wide Series Welded Crank-Link Mill Chain  China wholesaler Wdh112 Wide Series Welded Crank-Link Mill Chain
editor by CX 2023-10-25

China Standard Wdh112 Wide Series Welded Crank-Link Mill Chain

Product Description

 WDH112 Wide Series Welded Crank-Link Mill Chain
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Alloy
Feature: Oil Resistant
Color: Multi-Colored
Sample: Available
OEM: Available
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

Can welded chains be used for power transmission in industrial machinery?

Yes, welded chains can be used for power transmission in industrial machinery. Power transmission in machinery involves the transfer of mechanical energy from one component to another to perform specific tasks. Welded chains offer several advantages that make them suitable for power transmission applications:

  • High Strength: Welded chains are typically made from strong materials like carbon steel or alloy steel, providing the necessary strength to handle power transmission loads in industrial machinery.
  • Efficient Transfer of Power: Welded chains have excellent load-bearing capabilities and transmit power efficiently, ensuring smooth and reliable operation of machinery.
  • Multiple Strand Configurations: Welded chains can be used in various configurations, such as single, double, or multiple strands, allowing them to accommodate different power transmission requirements.
  • Wide Range of Sizes: Welded chains are available in a wide range of sizes and pitches, making it possible to select the appropriate chain for specific power transmission applications.
  • Customization: Welded chains can be customized with different attachments, spacings, and designs to meet the unique needs of various industrial machinery.
  • Cost-Effective: Welded chains offer a cost-effective solution for power transmission compared to other methods, such as belts or gears.
  • Reliability: When properly selected, installed, and maintained, welded chains provide reliable power transmission, reducing the risk of unexpected downtime and costly repairs.
  • Low Maintenance: Welded chains require minimal maintenance, and regular lubrication can significantly extend their service life.

Welded chains are commonly used for power transmission in various industrial machinery, including conveyor systems, packaging equipment, material handling machines, and more. Their ability to handle heavy loads, transmit power efficiently, and withstand demanding operational conditions makes them a dependable choice for power transmission applications in the industry.

welded chain

What are the safety considerations when using welded chains in material handling systems?

When using welded chains in material handling systems, safety is of paramount importance to protect workers, equipment, and the surrounding environment. Here are the key safety considerations:

  • Chain Inspection: Regularly inspect welded chains for signs of wear, damage, or deformation. Replace any worn-out or damaged chains promptly to prevent potential failures.
  • Load Capacity: Ensure that the welded chains are appropriately rated for the intended load capacity. Overloading the chains can lead to catastrophic failures and accidents.
  • Proper Lubrication: Adequate and proper lubrication reduces friction and wear on the chains, ensuring smooth operation and extending their lifespan. Improper lubrication can cause chain malfunctions and pose safety risks.
  • Guarding: Install guarding around moving parts of the material handling system, including welded chains, to prevent accidental contact and injuries.
  • Training and Education: Train all personnel involved in material handling on the safe operation of the equipment, including handling welded chains and recognizing potential hazards.
  • Emergency Stop: Ensure that the material handling system has easily accessible emergency stop buttons to quickly halt operations in case of emergencies.
  • Correct Installation: Properly install welded chains and related equipment, following manufacturer guidelines and safety standards to prevent installation-related accidents.
  • Environmental Considerations: Consider the environmental conditions in which the chains operate, such as temperature, moisture, and chemicals, to select appropriate materials that resist corrosion and maintain their integrity.
  • Clear Operating Procedures: Establish clear operating procedures for the material handling system, including safety protocols and guidelines for using welded chains.
  • Maintenance Schedule: Implement a regular maintenance schedule for the material handling system and welded chains, checking for wear, lubrication, and other potential issues.

By adhering to these safety considerations, businesses can mitigate potential hazards and ensure a safe working environment when using welded chains in material handling systems.

welded chain

Can Welded Chains Handle Heavy Loads and High-Torque Applications?

Yes, welded chains are well-suited to handle heavy loads and high-torque applications in various industrial settings. These chains are specifically designed and constructed to withstand significant stresses and provide reliable performance even under demanding conditions.

Construction and Strength: Welded chains are made by welding the individual links together, creating a continuous and strong chain. This construction method enhances the chain’s overall strength and load-bearing capacity, making it capable of handling heavy loads without failure.

Material Selection: Welded chains are commonly manufactured using high-quality alloy steels that offer excellent strength, toughness, and wear resistance. The choice of materials further enhances their ability to withstand heavy loads and high torque.

Heat Treatment: Many welded chains undergo heat treatment processes, such as quenching and tempering, to optimize their mechanical properties. Heat treatment enhances the chain’s hardness and ductility, ensuring it can handle high loads and torque without deformation.

Design Features: Welded chains are engineered with specific design features to accommodate heavy loads and high-torque applications. These design elements include larger pitch sizes, thicker link plates, and precision manufacturing to ensure smooth operation under heavy stresses.

Applications: Welded chains are commonly used in various industries, such as mining, construction, agriculture, and material handling, where heavy loads and high-torque requirements are prevalent. They are employed in conveyor systems, elevators, lifting equipment, and other applications where reliable performance under heavy loads is essential.

Overall, welded chains’ robust construction, high-quality materials, and thoughtful design make them a reliable choice for handling heavy loads and high-torque applications. However, it is crucial to select the appropriate chain size, type, and material based on the specific requirements of the application to ensure optimal performance and safety.

China Standard Wdh112 Wide Series Welded Crank-Link Mill Chain  China Standard Wdh112 Wide Series Welded Crank-Link Mill Chain
editor by CX 2023-09-05

China manufacturer Wdh112 Wide Series Welded Crank-Link Mill Chain

Product Description

 WDH112 Wide Series Welded Crank-Link Mill Chain
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Alloy
Feature: Oil Resistant
Color: Multi-Colored
Sample: Available
OEM: Available
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the common industries that utilize welded chains in their operations?

Welded chains find widespread use in various industries due to their versatility, strength, and reliability. Some of the common industries that utilize welded chains in their operations include:

  • Construction: In the construction industry, welded chains are used for lifting heavy loads, securing equipment, and operating cranes and hoists.
  • Agriculture: Welded chains are employed in agricultural machinery and equipment, such as tractors, combines, and harvesters, for tasks like pulling, towing, and lifting.
  • Mining: In the mining industry, welded chains are utilized for hauling and conveying materials, operating heavy machinery, and securing mining equipment.
  • Manufacturing: Welded chains are an essential component in manufacturing processes, such as assembly lines and material handling systems.
  • Transportation and Logistics: The transportation and logistics industry uses welded chains in cargo handling, trucking, and shipping applications.
  • Marine and Offshore: Welded chains are employed in marine and offshore operations, including anchoring, mooring, and rigging on ships and offshore structures.
  • Material Handling: Various material handling industries, such as warehouses, distribution centers, and recycling facilities, use welded chains in conveyor systems and lifting mechanisms.
  • Forestry: In the forestry industry, welded chains are utilized in logging equipment and machinery for felling, skidding, and loading operations.
  • Oil and Gas: Welded chains are used in the oil and gas industry for drilling operations, handling equipment, and securing pipelines.
  • Power Generation: The power generation sector uses welded chains in turbines, generators, and other power plant equipment.

These are just a few examples of the many industries that rely on welded chains for their daily operations. The wide range of applications and the ability to handle heavy loads make welded chains an indispensable component in various sectors of the economy.

welded chain

What are the safety considerations when using welded chains in material handling systems?

When using welded chains in material handling systems, safety is of paramount importance to protect workers, equipment, and the surrounding environment. Here are the key safety considerations:

  • Chain Inspection: Regularly inspect welded chains for signs of wear, damage, or deformation. Replace any worn-out or damaged chains promptly to prevent potential failures.
  • Load Capacity: Ensure that the welded chains are appropriately rated for the intended load capacity. Overloading the chains can lead to catastrophic failures and accidents.
  • Proper Lubrication: Adequate and proper lubrication reduces friction and wear on the chains, ensuring smooth operation and extending their lifespan. Improper lubrication can cause chain malfunctions and pose safety risks.
  • Guarding: Install guarding around moving parts of the material handling system, including welded chains, to prevent accidental contact and injuries.
  • Training and Education: Train all personnel involved in material handling on the safe operation of the equipment, including handling welded chains and recognizing potential hazards.
  • Emergency Stop: Ensure that the material handling system has easily accessible emergency stop buttons to quickly halt operations in case of emergencies.
  • Correct Installation: Properly install welded chains and related equipment, following manufacturer guidelines and safety standards to prevent installation-related accidents.
  • Environmental Considerations: Consider the environmental conditions in which the chains operate, such as temperature, moisture, and chemicals, to select appropriate materials that resist corrosion and maintain their integrity.
  • Clear Operating Procedures: Establish clear operating procedures for the material handling system, including safety protocols and guidelines for using welded chains.
  • Maintenance Schedule: Implement a regular maintenance schedule for the material handling system and welded chains, checking for wear, lubrication, and other potential issues.

By adhering to these safety considerations, businesses can mitigate potential hazards and ensure a safe working environment when using welded chains in material handling systems.

welded chain

Can welded chains be repaired or must they be completely replaced when damaged?

Whether welded chains can be repaired or need complete replacement depends on the extent and nature of the damage they have incurred. Here are some considerations:

  • Minor Damage: If the damage is minor, such as a few broken links or slight deformation, it may be possible to repair the welded chain. A skilled welder can mend the chain by re-welding the broken links or reshaping the deformed sections.
  • Major Damage: If the chain has suffered significant damage, such as severe elongation, extensive wear, or multiple breaks in critical areas, repair may not be a viable option. In such cases, complete replacement is the safest choice to ensure the chain’s structural integrity and performance.
  • Material Consideration: The material of the welded chain also plays a role in determining whether it can be repaired. For example, stainless steel and alloy steel chains are more amenable to repairs compared to chains made from other materials like brass or plastic.
  • Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines and recommendations regarding repairs. Some manufacturers may provide specific instructions on when and how repairs can be performed, while others may advise against repairs altogether.
  • Professional Assessment: When in doubt, seek the opinion of a professional who is experienced in working with welded chains. They can assess the damage and advise you on the best course of action.

It’s essential to prioritize safety and consider the intended application when deciding whether to repair or replace a damaged welded chain. While small repairs can extend the life of the chain, major damage or structural issues may warrant complete replacement to avoid potential hazards and ensure reliable performance.

China manufacturer Wdh112 Wide Series Welded Crank-Link Mill Chain  China manufacturer Wdh112 Wide Series Welded Crank-Link Mill Chain
editor by CX 2023-08-23

China supplier Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Certificate: SGS and ISO Standard
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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welded chain

What are the benefits of using a stainless steel welded chain in certain environments?

Using a stainless steel welded chain offers several benefits, particularly in certain environments where corrosion resistance and hygiene are essential. Here are the advantages of using a stainless steel welded chain:

  • Corrosion Resistance: Stainless steel welded chains are highly resistant to corrosion and rust, making them ideal for applications in environments exposed to moisture, chemicals, and corrosive substances.
  • Hygiene: In industries like food processing, pharmaceuticals, and healthcare, stainless steel welded chains are preferred due to their hygienic properties. They are easy to clean and maintain, preventing the buildup of contaminants and bacteria.
  • Longevity: Stainless steel welded chains have excellent durability and can withstand harsh conditions, resulting in a longer service life compared to chains made from other materials.
  • High Strength: Despite their corrosion resistance, stainless steel welded chains retain high strength, making them suitable for heavy-duty applications in demanding environments.
  • Temperature Resistance: Stainless steel welded chains can withstand both high and low temperatures, making them suitable for use in extreme temperature environments.
  • Chemical Resistance: These chains are resistant to a wide range of chemicals, which is beneficial in industries where exposure to various chemicals is common.
  • Aesthetic Appeal: Stainless steel welded chains have a shiny and attractive appearance, making them suitable for applications where aesthetics matter, such as in jewelry and decorative purposes.
  • Low Maintenance: Stainless steel welded chains require minimal maintenance, resulting in cost savings and reduced downtime.
  • Environmentally Friendly: Stainless steel is a recyclable material, making it an environmentally friendly choice for various applications.

Overall, the use of stainless steel welded chains is beneficial in environments where corrosion, hygiene, and high strength are crucial factors. Industries such as food processing, pharmaceuticals, marine, and outdoor applications often rely on stainless steel welded chains to ensure reliable performance and longevity in challenging conditions.

welded chain

What are the environmental considerations when using welded chains in material handling?

When using welded chains in material handling applications, several environmental considerations should be taken into account to ensure sustainable and responsible operations. Here are the key environmental considerations:

  • Material Selection: Choosing the right material for welded chains is crucial. Opt for materials that are durable, long-lasting, and, if possible, recyclable to minimize waste generation.
  • Corrosion Resistance: In outdoor or corrosive environments, using corrosion-resistant welded chains, such as stainless steel chains, can prolong their lifespan and reduce the need for replacements.
  • Lubrication: Proper and eco-friendly lubrication helps reduce friction and wear on the chains, improving their efficiency and reducing the risk of contamination from excessive lubricant usage.
  • Maintenance: Regular maintenance and inspections ensure that welded chains are functioning optimally, reducing the likelihood of sudden failures that could lead to environmental impacts or downtime.
  • Energy Efficiency: Implementing energy-efficient equipment and technologies in material handling processes can lead to reduced energy consumption and lower greenhouse gas emissions.
  • Recycling and Disposal: At the end of their lifecycle, responsible recycling or disposal of welded chains is essential to minimize their impact on landfills and the environment.
  • Load Optimization: Proper load distribution and optimization can reduce the strain on the welded chains, promoting longevity and efficiency while minimizing unnecessary energy use.
  • Noise Reduction: Minimizing noise pollution from material handling operations not only benefits the environment but also promotes a healthier and safer workplace for employees.
  • Emission Control: In material handling equipment that relies on combustion engines, implementing emission control technologies helps reduce harmful exhaust emissions.
  • Waste Management: Implement effective waste management practices to handle any waste generated during maintenance, repair, or replacement of welded chains.

By considering these environmental factors, businesses can make informed decisions when using welded chains in material handling, minimizing their ecological footprint and contributing to sustainable practices.

welded chain

Can welded chains be repaired or must they be completely replaced when damaged?

Whether welded chains can be repaired or need complete replacement depends on the extent and nature of the damage they have incurred. Here are some considerations:

  • Minor Damage: If the damage is minor, such as a few broken links or slight deformation, it may be possible to repair the welded chain. A skilled welder can mend the chain by re-welding the broken links or reshaping the deformed sections.
  • Major Damage: If the chain has suffered significant damage, such as severe elongation, extensive wear, or multiple breaks in critical areas, repair may not be a viable option. In such cases, complete replacement is the safest choice to ensure the chain’s structural integrity and performance.
  • Material Consideration: The material of the welded chain also plays a role in determining whether it can be repaired. For example, stainless steel and alloy steel chains are more amenable to repairs compared to chains made from other materials like brass or plastic.
  • Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines and recommendations regarding repairs. Some manufacturers may provide specific instructions on when and how repairs can be performed, while others may advise against repairs altogether.
  • Professional Assessment: When in doubt, seek the opinion of a professional who is experienced in working with welded chains. They can assess the damage and advise you on the best course of action.

It’s essential to prioritize safety and consider the intended application when deciding whether to repair or replace a damaged welded chain. While small repairs can extend the life of the chain, major damage or structural issues may warrant complete replacement to avoid potential hazards and ensure reliable performance.

China supplier Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors  China supplier Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors
editor by CX 2023-08-03